B&W Vølund man on combustion grate
 

Combustion grates

The water-cooled vibrating grate is developed for combustion of biomass and multi-fuels with little or almost no ash content.

Since 1990 the grate has proved its effectiveness of commercial operation with very high availability, low maintenance cost, and low consumption of spare parts.

Application:

  • Combustion of all types of biomass, contaminated bio waste, industrial waste, RDF, SRF, and multi-fuels
  • Heat release rates up to 2.5 MW/m2
  • Steam boiler or hot water boiler installation

Features:

  • Can be incorporated as a part of the boiler evaporator system
  • Independent of cooling by primary air
  • Highly flexible with respect to air distribution and limitation of emissions
  • Will not be damaged by radiation from built-in load burners

Simple mechanical design with few movable parts

The grate consists of two or four panel walls mounted on leaf springs. The panels are placed at an angle of 6º to the horizontal and each panel is activated by a vibrating unit via a connecting rod. The panels are vibrated in pairs in counter-phase in order to balance external forces.

The fuel moves from the top of the grate to the lower end towards the slag hopper. The vibrating frequency is adjustable by means of a v-belt wheel. The start/stop sequence is controlled by the DCS and can be freely adjusted to the condition of the fuel.

High flexibility through multiple cooling options

The preferred method, which is always used when both boiler and grate are supplied by us, is to connect the grate as a boiler floor, cooled by natural circulation, together with the other evaporator heating surfaces.

Characteristics:

  • The heat input is utilised for steam generation
  • The grate temperature is high and contributes to the drying and pyrolysis of the fuel
  • Alternative methods are incorporated as an economiser in the high pressure system or as a feed water preheater in the low pressure system

Possibility of high preheating temperature of under-grate air

There are no mechanical joints or moving parts under the vibration grate that need lubrication. As it is thus only the strength of the construction materials that set the limit, the under-grate air can be preheated to 300°C without any problems.

Characteristics:

  • High heat release rate with medium wet fuel
  • Stable combustion with wet fuel – up to 55% moisture
  • Stable combustion at low load

Size and location of air holes can be custom-designed.

The holes for the under-grate air are bored in the fin material. The hole pattern and size can be chosen according to the condition of the fuel and the required turn-down ratio. For plants that operate mainly at 100% load, good air distribution can be ensured at a low pressure drop. If a high turn-down ratio is required, the pressure must be optimised to achieve good distribution, also at low load.

This will ensure efficient combustion and good emission control.

For co-firing, SRF, and RDF-fired plants: special formed cast grate bars

In case of SRF, RDF firing or co-firing with waste, specially formed cast grate bars are mounted on the grate surface in order to minimise the tendency of primary hole blockage by melted metal.

Big vibrating grate



Vibrating grate

Vibrating grate illustration